DAY-1:

Introduction to PLCs and basic Programming

• What is a PLC?
• Definition and basic principles
• Comparison between traditional relay logic and PLCs
• Common PLC applications in industries (e.g., manufacturing, process control)
• PLC Components Overview
• Main parts: CPU, I/O modules, Power supply
• Input devices: sensors, switches
• Output devices: motors, lights, actuators
• Basic PLC Programming
• Introduction to Ladder Logic (LD)
• Symbols used in Ladder Logic (contacts, coils, relays)
• Basic program structure (rungs and branches)
• Setting up a PLC System
• Connecting and powering up the PLC
• Introduction to the PLC programming software (e.g., Siemens TIA Portal, Allen-Bradley)
• Basic I/O configuration (assigning input/output devices)
• Basic Ladder Logic Program
• Writing a simple on/off control program (e.g., Start/Stop button controlling a light)
• Simulating the program using the PLC software
• Downloading and testing the program on the PLC

DAY-2:

Working with Inputs, Outputs, and Basic Control Logic

• Digital Inputs and Outputs
• Types of digital inputs and outputs (e.g., push buttons, switches, relays)
• How to use digital I/O in ladder logic programs
• Basic Control Functions
• NO (Normally Open) and NC (Normally Closed) contacts
• Using a Start button to turn on a light, and a Stop button to turn it off
• Introduction to contacts and coils in Ladder Logic
• Introduction to Timers
• Explanation of timers (ON Delay and OFF Delay)
• Basic applications of timers (e.g., controlling lights with a delay)
• Working with Digital Inputs and Outputs
• Program to control a light with a start/stop button
• Implementing a simple timer delay (e.g., turning on a light for 10 seconds)
• Basic Ladder Logic Programming
• Building simple ladder diagrams using push buttons, lights, and timers
• Simulating and testing the programs on the PLC
• Hands-on troubleshooting: resolving issues with digital I/O connections

DAY-3:

Introduction to Basic Process Control and Troubleshooting

• Introduction to Process Control
• Basic concept of process control in automation
• Simple examples of control systems (e.g., water tank level, conveyor control)
• Understanding PLC Program Structure
• Rungs, contacts, and coils explained in detail
• Ladder Logic structure for basic control systems
• PLC Troubleshooting Basics
• Understanding common errors in PLC programs
• How to read error codes from the PLC
• Common faults with I/O devices and how to identify them
• Afternoon Session (Practical)
• Building a Simple Control System
• Creating a basic process control project (e.g., controlling a water pump with a level sensor)
• Simulating the control system with ladder logic
• Testing and fine-tuning the system (adjusting timers, testing input/output functions)
• Troubleshooting Practice
• Hands-on exercises to identify and fix basic PLC program errors
• Diagnosing and solving common I/O problems (e.g., faulty wiring, incorrect programming)
• Review and Final Q&A
• Summary of key concepts covered in the course
• Open discussion and Q&A session
• Course completion and feedback